应用于水泥厂的除铁器主要有管道式永磁自动除铁器,管道式人工卸铁永磁除铁器,RCDC风冷自卸式电磁除铁器,CTS(N.B)湿式永磁筒式磁选。其中,管道式永磁自动除铁器应用的比较广泛。下面我来分别介绍一下这几种除铁器,让大家在购买的时候做到心中有数。
The iron remover used in cement plant is mainly tubular permanent magnet automatic iron remover, pipe type artificial iron unloading permanent magnet iron remover, RCDC air cooled self unloading electromagnetic iron remover, CTS (N.B) wet permanent magnet cylinder magnetic separation. Among them, the pipeline type permanent magnet automatic iron remover is widely used. Let me introduce these kinds of iron remover separately, let everyone in the purchase to achieve a good number of minds.
1、管道式永磁自动除铁器结构特点:
1. The structure features of the pipe type permanent magnet automatic iron remover:
RCY-ZX系列管道式永磁自动除铁器由管道体、驱动装置、磁体运行装置三大部分组成,驱动装置安装在管道壁上,通过链轮、链条带动管道体内磁分离腔的磁体运行装置运转,永磁体将管道内物料中混杂的铁磁性物质通过出铁口排出管道外。
RCY-ZX series of pipe type permanent magnet automatic separator consists of three parts, pipe driving device, magnet operation device, driving device installed in the pipe wall, running through the sprocket and chain drive magnet operation device in the pipeline magnetic separation chamber, the permanent magnet hybrid ferromagnetic material in the pipeline through the taphole discharge pipeline outside.
工作原理:
Working principle:
除铁器串接于倾角45-75度的物料输送管道中,当物料流经该除铁器时,其中的铁磁性物质被吸附到管道除铁器的不锈钢管壁上,随永磁体的移动而逐渐向出铁口方向滑动,实现与物料分离。在出铁口处,因永磁体沿循环运动方向移开,铁磁性物质失去磁力吸引,在重力的作用下从出铁口排出,实现物料的自动除铁。
When the iron separator is connected to the material conveying pipeline with a dip angle of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic substance is adsorbed on the stainless steel tube wall of the iron removing device of the pipeline, and slides along the direction of the taphole with the movement of the permanent magnet, so as to separate the material from the material. At the taphole, because the permanent magnet moves away in the direction of circulatory motion, the ferromagnetic material loses magnetic attraction and is discharged from the tapping hole under the action of gravity, so as to realize automatic iron removal.
特点:
Characteristic:
本设备采用高剩磁的钕铁硼作为磁源,除铁效率高,使用寿命长。
The equipment uses NdFeB with high remanence as a magnetic source, with high efficiency and long service life.
动力源采用小功率摆线针轮减速电机,传动采用精密滚子链条,具有体积小、重量轻、运转可靠平稳、故障小等优点,用户使用方便,维修容易。
The power source adopts the small power cycloidal pin wheel reducer motor, and the transmission adopts the precision roller chain. It has the advantages of small volume, light weight, reliable and stable operation, and small fault. It is easy to use and easy to maintain.
本设备结构设计合理、紧凑、安装方便,串接于物料输送管道中即可使用。
The structure of the equipment is reasonable, compact and easy to install, and it can be used in the material conveying pipe.
除铁过程连续、自动,设备启动后无需看管。
The iron removal process is continuous and automatic, and the equipment is no need to be watched after the equipment is started.
适用于封闭物料输送系统,工作中无粉尘逸出,无环境污染。
It is suitable for the closed material transportation system, without dust escaping and environmental pollution.
管道壁采用特殊耐磨材料,使用寿命成倍增长。
The pipe wall adopts special wear-resistant material, and the service life is doubled.
适用范围:
Scope of application:
管道式除铁器是一种高性能自动化磁分离设备,可广泛应用于水泥、电力、陶瓷、砖瓦、化工、食品、玻璃、冶金、钢铁等行业,是物料提纯和保证后续设备安全运行的首选除铁设备。
Pipe type iron remover is a high-performance automatic magnetic separation equipment, which can be widely used in cement, 除铁器在水泥行业中的应用
应用于水泥厂的除铁器主要有管道式永磁自动除铁器,管道式人工卸铁永磁除铁器,RCDC风冷自卸式电磁除铁器,CTS(N.B)湿式永磁筒式磁选。其中,管道式永磁自动除铁器应用的比较广泛。下面我来分别介绍一下这几种除铁器,让大家在购买的时候做到心中有数。
The iron remover used in cement plant is mainly tubular permanent magnet automatic iron remover, pipe type artificial iron unloading permanent magnet iron remover, RCDC air cooled self unloading electromagnetic iron remover, CTS (N.B) wet permanent magnet cylinder magnetic separation. Among them, the pipeline type permanent magnet automatic iron remover is widely used. Let me introduce these kinds of iron remover separately, let everyone in the purchase to achieve a good number of minds.
1、管道式永磁自动除铁器结构特点:
1. The structure features of the pipe type permanent magnet automatic iron remover:
RCY-ZX系列管道式永磁自动除铁器由管道体、驱动装置、磁体运行装置三大部分组成,驱动装置安装在管道壁上,通过链轮、链条带动管道体内磁分离腔的磁体运行装置运转,永磁体将管道内物料中混杂的铁磁性物质通过出铁口排出管道外。
RCY-ZX series of pipe type permanent magnet automatic separator consists of three parts, pipe driving device, magnet operation device, driving device installed in the pipe wall, running through the sprocket and chain drive magnet operation device in the pipeline magnetic separation chamber, the permanent magnet hybrid ferromagnetic material in the pipeline through the taphole discharge pipeline outside.
工作原理:
Working principle:
除铁器串接于倾角45-75度的物料输送管道中,当物料流经该除铁器时,其中的铁磁性物质被吸附到管道除铁器的不锈钢管壁上,随永磁体的移动而逐渐向出铁口方向滑动,实现与物料分离。在出铁口处,因永磁体沿循环运动方向移开,铁磁性物质失去磁力吸引,在重力的作用下从出铁口排出,实现物料的自动除铁。
When the iron separator is connected to the material conveying pipeline with a dip angle of 45-75 degrees, when the material flows through the iron remover, the ferromagnetic substance is adsorbed on the stainless steel tube wall of the iron removing device of the pipeline, and slides along the direction of the taphole with the movement of the permanent magnet, so as to separate the material from the material. At the taphole, because the permanent magnet moves away in the direction of circulatory motion, the ferromagnetic material loses magnetic attraction and is discharged from the tapping hole under the action of gravity, so as to realize automatic iron removal.
特点:
Characteristic:
本设备采用高剩磁的钕铁硼作为磁源,除铁效率高,使用寿命长。
The equipment uses NdFeB with high remanence as a magnetic source, with high efficiency and long service life.
动力源采用小功率摆线针轮减速电机,传动采用精密滚子链条,具有体积小、重量轻、运转可靠平稳、故障小等优点,用户使用方便,维修容易。
The power source adopts the small power cycloidal pin wheel reducer motor, and the transmission adopts the precision roller chain. It has the advantages of small volume, light weight, reliable and stable operation, and small fault. It is easy to use and easy to maintain.
本设备结构设计合理、紧凑、安装方便,串接于物料输送管道中即可使用。
The structure of the equipment is reasonable, compact and easy to install, and it can be used in the material conveying pipe.
除铁过程连续、自动,设备启动后无需看管。
The iron removal process is continuous and automatic, and the equipment is no need to be watched after the equipment is started.
适用于封闭物料输送系统,工作中无粉尘逸出,无环境污染。
It is suitable for the closed material transportation system, without dust escaping and environmental pollution.
管道壁采用特殊耐磨材料,使用寿命成倍增长。
The pipe wall adopts special wear-resistant material, and the service life is doubled.
适用范围:
Scope of application:
管道式除铁器是一种高性能自动化磁分离设备,可广泛应用于水泥、电力、陶瓷、砖瓦、化工、食品、玻璃、冶金、钢铁等行业,是物料提纯和保证后续设备安全运行的首选除铁设备。
Pipe type iron remover is a high-performance automatic magnetic separation equipment, which can be widely used in cement, power, ceramics, brick and tile, chemical industry, food, glass, metallurgy, steel and other industries, and it is the first choice of iron removal equipment for material purification and ensuring the safe operation of subsequent equipment.
2、管道式人工卸铁永磁除铁器:
2, pipe type artificial iron discharging permanent magnet iron remover:
RCYA1、RCYA2系列管道永磁除铁器包括无磁管道和永磁铁两部分,专用于对封闭管道内非磁性物料的除铁,永磁除铁器内部采用高性能的硬磁材料组成复合磁系。具有体积小、磁力大、重量轻、除铁干净、方便、无能耗、使用寿命长等特点。适用没有输送皮带,只能提供下料溜槽的场合。当散装物料经过管道式永磁除铁器时,铁杂物被高场强的永磁铁所吸附,清除铁杂质时,打开管道专用门将杂质取除。主要应用于水泥、化工、塑料、耐火材料、建材等行业的下料管道中清除杂物。
RCYA1, RCYA2 series of pipe permanent magnetic separators includes two parts without magnetic pipe and permanent magnet, dedicated to the closed pipeline non magnetic materials in addition to iron, permanent magnetic separator with high performance magnetic material composite magnetic system. It has the characteristics of small size, large magnetic force, light weight, clean iron, convenient, no energy consumption, long service life and so on. The application of no conveyer belt can only provide the occasion of the chute. When the bulk material passes through the pipe type permanent magnet separator, the iron impurity is adsorbed by the permanent magnet with high field strength, and when the iron impurity is removed, the impurity is removed by opening the special door of the pipe. It is mainly used in cement, chemical, plastic, refractory, building materials and other industries to remove debris in the pipeline.
3、RCDC风冷自卸式电磁除铁器:
3, RCDC air cooled self unloading type electromagnetic iron remover:
RCDC系列风冷自卸式电磁除铁器,是在RCDA系列风冷悬挑挂式电磁除铁器的基础上增加了驱动电机、滚筒、带刮板的缷铁胶带等组成的缷铁机构。在工作过程中缷铁机构自动将缷铁皮带上吸附的铁磁性物质抛到除铁器以外的集铁箱内,无需停电人工清理,实现了除铁自动化。在钢铁厂、水泥厂多用于矿渣除铁和保护辊压机、立磨、破碎机等重要设备。
RCDC series air cooled dump type electromagnetic separator, is in the RCDA series air-cooled cantilever hanging based electromagnetic separator on the iron unloading mechanism drive motor, roller, belt scraper unloading iron tape etc.. In the process of working mechanism of automatic unloading iron ferromagnetic material will be unloaded on the adsorption iron belt into the iron box sets separator outside, without interruption to clean up, realize the automation of iron removal. In the iron and steel plant, the cement plant is mostly used for iron slag removal and protection roll press, vertical mill, crusher and other important equipment.
4、CTS(N.B)湿式永磁筒式磁选:
4, CTS (N.B) wet permanent magnetic cylindrical magnetic separator:
永磁筒式磁选机适用于矿山、选煤厂等单位,用于弱磁场湿式选别细颗粒的强磁性矿物,或者除去非磁性矿物中混杂的强磁性矿物。 该机有三种槽体:半逆流槽(CTB);顺流槽(CTS)和逆流槽(CTN),分别适用于不同选别颗粒度及不同选别工艺的要求。产品特点是:采用计算机优化设计,磁路合理并严格选用高矫顽力,高剩磁的永磁体,确保磁性在长时间内不降低,保障用户的长远利益,整体结构可靠耐用。 CTS(N.B)系列永磁筒式磁选机磁场分旋转式、固定式两种机构,固定式主要适用于弱磁场湿式选别细颗粒的强磁性物质,或者除去非磁性矿物中的强磁性矿物,当浆注入磁场区时,其中强磁性矿物被吸附在圆筒表面,弱磁性和非磁性矿物被分先后排除,而吸附在圆筒的强磁性矿物随圆筒的旋转被带出磁场区。旋转式适用于细粒强(中强)磁性矿物的干选,由于高速旋转的作用,使磁性颗粒的磁滚翻次数大大高于普通磁选机,这对于破坏磁团聚,提高富矿比具有显著的效果,矿物经分选后被分离成磁性物和非磁性物两种,分别从各自的排矿口排除该机适用于矿石粒度为6-0mm的粗选和精选。
Permanent magnet cylindrical magnetic separator is suitable for mining, coal preparation plant and other units, for weak magnetic field wet separation fine particles of strong magnetic minerals, or to remove non-magnetic minerals mixed strong magnetic minerals. The machine has three kinds of tanks: half counterflow trough (CTB), downstream flow channel (CTS) and counter flow trough (CTN), which are suitable for different particle size and different separation processes. The characteristics of the product are: using computer optimization design, reasonable magnetic circuit and strict selection of high coercive force, high remanence magnet, ensuring that magnetism does not decrease in a long time, and ensures long-term interests of users, and the whole structure is reliable and durable. CTS (N.B) series of drum magnetic separator magnetic field of permanent magnet rotary and fixed points of two kinds of mechanism, fixed strong magnetic material mainly used in wet weak magnetic sorting of fine particles, or remove the strong magnetic minerals in non magnetic minerals, when the slurry is injected into the magnetic field, the strong magnetic minerals are adsorbed on the the surface of the cylinder, weak magnetic and non-magnetic minerals are successively excluded, and strong magnetic minerals adsorbed on the cylinder with cylinder rotation is taken out of the magnetic field. Rotary type is suitable for fine strong magnetic minerals (strong) dry, due to the high speed rotation, the magnetic particles of magnetic roll number is much higher than the ordinary magnetic separator, the damage of the magnetic agglomeration, improve significantly compared with the effect of ore minerals, after separation is separated into magnetic and non-magnetic material two. From mine waste their mouth to exclude this machine is suitable for ore particle size 6-0mm roughing and cleaning.power, ceramics, brick and tile, chemical industry, food, glass, metallurgy, steel and other industries, and it is the first choice of iron removal equipment for material purification and ensuring the safe operation of subsequent equipment.
2、管道式人工卸铁永磁除铁器:
2, pipe type artificial iron discharging permanent magnet iron remover:
RCYA1、RCYA2系列管道永磁除铁器包括无磁管道和永磁铁两部分,专用于对封闭管道内非磁性物料的除铁,永磁除铁器内部采用高性能的硬磁材料组成复合磁系。具有体积小、磁力大、重量轻、除铁干净、方便、无能耗、使用寿命长等特点。适用没有输送皮带,只能提供下料溜槽的场合。当散装物料经过管道式永磁除铁器时,铁杂物被高场强的永磁铁所吸附,清除铁杂质时,打开管道专用门将杂质取除。主要应用于水泥、化工、塑料、耐火材料、建材等行业的下料管道中清除杂物。
RCYA1, RCYA2 series of pipe permanent magnetic separators includes two parts without magnetic pipe and permanent magnet, dedicated to the closed pipeline non magnetic materials in addition to iron, permanent magnetic separator with high performance magnetic material composite magnetic system. It has the characteristics of small size, large magnetic force, light weight, clean iron, convenient, no energy consumption, long service life and so on. The application of no conveyer belt can only provide the occasion of the chute. When the bulk material passes through the pipe type permanent magnet separator, the iron impurity is adsorbed by the permanent magnet with high field strength, and when the iron impurity is removed, the impurity is removed by opening the special door of the pipe. It is mainly used in cement, chemical, plastic, refractory, building materials and other industries to remove debris in the pipeline.
3、RCDC风冷自卸式电磁除铁器:
3, RCDC air cooled self unloading type electromagnetic iron remover:
RCDC系列风冷自卸式电磁除铁器,是在RCDA系列风冷悬挑挂式电磁除铁器的基础上增加了驱动电机、滚筒、带刮板的缷铁胶带等组成的缷铁机构。在工作过程中缷铁机构自动将缷铁皮带上吸附的铁磁性物质抛到除铁器以外的集铁箱内,无需停电人工清理,实现了除铁自动化。在钢铁厂、水泥厂多用于矿渣除铁和保护辊压机、立磨、破碎机等重要设备。
RCDC series air cooled dump type electromagnetic separator, is in the RCDA series air-cooled cantilever hanging based electromagnetic separator on the iron unloading mechanism drive motor, roller, belt scraper unloading iron tape etc.. In the process of working mechanism of automatic unloading iron ferromagnetic material will be unloaded on the adsorption iron belt into the iron box sets separator outside, without interruption to clean up, realize the automation of iron removal. In the iron and steel plant, the cement plant is mostly used for iron slag removal and protection roll press, vertical mill, crusher and other important equipment.
4、CTS(N.B)湿式永磁筒式磁选:
4, CTS (N.B) wet permanent magnetic cylindrical magnetic separator:
永磁筒式磁选机适用于矿山、选煤厂等单位,用于弱磁场湿式选别细颗粒的强磁性矿物,或者除去非磁性矿物中混杂的强磁性矿物。 该机有三种槽体:半逆流槽(CTB);顺流槽(CTS)和逆流槽(CTN),分别适用于不同选别颗粒度及不同选别工艺的要求。产品特点是:采用计算机优化设计,磁路合理并严格选用高矫顽力,高剩磁的永磁体,确保磁性在长时间内不降低,保障用户的长远利益,整体结构可靠耐用。 CTS(N.B)系列永磁筒式磁选机磁场分旋转式、固定式两种机构,固定式主要适用于弱磁场湿式选别细颗粒的强磁性物质,或者除去非磁性矿物中的强磁性矿物,当浆注入磁场区时,其中强磁性矿物被吸附在圆筒表面,弱磁性和非磁性矿物被分先后排除,而吸附在圆筒的强磁性矿物随圆筒的旋转被带出磁场区。旋转式适用于细粒强(中强)磁性矿物的干选,由于高速旋转的作用,使磁性颗粒的磁滚翻次数大大高于普通磁选机,这对于破坏磁团聚,提高富矿比具有显著的效果,矿物经分选后被分离成磁性物和非磁性物两种,分别从各自的排矿口排除该机适用于矿石粒度为6-0mm的粗选和精选。
Permanent magnet cylindrical magnetic separator is suitable for mining, coal preparation plant and other units, for weak magnetic field wet separation fine particles of strong magnetic minerals, or to remove non-magnetic minerals mixed strong magnetic minerals. The machine has three kinds of tanks: half counterflow trough (CTB), downstream flow channel (CTS) and counter flow trough (CTN), which are suitable for different particle size and different separation processes. The characteristics of the product are: using computer optimization design, reasonable magnetic circuit and strict selection of high coercive force, high remanence magnet, ensuring that magnetism does not decrease in a long time, and ensures long-term interests of users, and the whole structure is reliable and durable. CTS (N.B) series of drum magnetic separator magnetic field of permanent magnet rotary and fixed points of two kinds of mechanism, fixed strong magnetic material mainly used in wet weak magnetic sorting of fine particles, or remove the strong magnetic minerals in non magnetic minerals, when the slurry is injected into the magnetic field, the strong magnetic minerals are adsorbed on the the surface of the cylinder, weak magnetic and non-magnetic minerals are successively excluded, and strong magnetic minerals adsorbed on the cylinder with cylinder rotation is taken out of the magnetic field. Rotary type is suitable for fine strong magnetic minerals (strong) dry, due to the high speed rotation, the magnetic particles of magnetic roll number is much higher than the ordinary magnetic separator, the damage of the magnetic agglomeration, improve significantly compared with the effect of ore minerals, after separation is separated into magnetic and non-magnetic material two. From mine waste their mouth to exclude this machine is suitable for ore particle size 6-0mm roughing and cleaning.