管道除铁器安装有哪些注意事项?
What are the matters needing attention in installation of pipeline iron remover?
管道除铁器本身设备安装并不复杂,但是在安装调整过程中有以下几点要多加注意:
The installation of pipeline iron remover itself is not complicated, but the following points should be paid more attention in the installation and adjustment process:
1、管道除铁器电控系统可直接接入电源,设备单独工作,也可受控于粉料输送系统,该系统的启闭决定本设备的工作与否;
1. The electric control system of the pipeline iron remover can be directly connected to the power supply, and the equipment can work alone or be controlled by the powder conveying system.
2、管道除铁器安装倾角(入、出料口中心线与水平面的夹角)在55度-60度为宜;两侧方向不可倾斜(即电机轴线保持水平)。出料口不应与出铁管道密闭连接,以长方形接铁斗或槽型接铁槽接铁,出铁口不应与出铁管道密闭连接,以长方形接铁斗或槽型接铁槽接铁,出铁口与接铁斗间距60mm为宜,以便必要时手工清除出铁口内可能出现的阻碍物(铁丝、物料块等)。
2. The inclination angle (the angle between the center line of the inlet and outlet and the horizontal plane) of the pipe iron remover should be between 55 and 60 degrees, and the direction of both sides should not be inclined (that is, the axis of the motor should be kept horizontal). The outlet should not be tightly connected with the tapping pipe, and the tapping pipe should not be tightly connected with the rectangular tapping hopper or trough tapping trough, and the tapping hopper or trough tapping trough should be connected with the tapping pipe. The distance between the tapping hole and the tapping hopper should be 60mm, so as to remove the possible obstructions (wires) in the tapping pipe by hand if necessary. Material block etc.
3、出、入口法兰连接面间必须垫入垫片或石棉绳,确保连接处的密封性能,以免粉尘溢出污染环境。
3. Gaskets or asbestos ropes must be padded between the outlet and inlet flange joints to ensure the sealing performance of the joints so as to avoid dust spilling over and polluting the environment.
4、使用前应根据粉体中铁磁性杂物的混入量,适当调整电机的开停时间,调整电控箱中时间继电器的按钮,即可改变这两个时间,其数值可直接在按钮上观察。参考选用时间为:运动时间10秒;间歇时间3-10分。用户可通过使用、观察、检验,按每次排铁量不超过3kg自行确定最佳时间,若粉料中含铁较多或粉料温度过高时,也可采用减速机连续运转的工作方式。
4. Before use, the starting and stopping time of the motor should be adjusted properly according to the amount of ferromagnetic impurities mixed in the powder, and the button of the time relay in the electronic control box can be adjusted to change the two times. The values can be observed directly on the button. The reference time is: 10 seconds for exercise time and 3-10 minutes for intermittent time. Users can use, observe and inspect, according to the amount of iron discharged each time is not more than 3 kg to determine the best time, if the powder containing more iron or powder temperature is too high, you can also use the reducer continuous operation mode.
5、接电后第一次开机必须观察设备运行方向是否正确,以下两种方法均可:
5, after the first switch on, the operation of the equipment must be observed correctly. The following two methods can be used:
A、观察减速机转向,其旋转方向根据链瓦上标箭头方向一致。
A, observe the steering of reducer, the direction of rotation is consistent with the direction of the arrow on the chain tile.
B、打开机侧观察口,将一粒直径小于22mm的铁磁物(螺母等)置于吸附隔板表面,该物向下方出铁口运动为正确。若运动方向不正确,应立即关机,改变电机旋转方向后再试。
B. Open the machine side observation port and place a ferromagnetic substance (nut, etc.) smaller than 22 mm in diameter on the surface of the adsorption baffle. The substance moves correctly downward to the iron outlet. If the direction of movement is not correct, turn off the motor immediately, change the direction of rotation of the motor and try again.
6、任何情况下均不允许过大铁块(≥0.1kg,长度≥80mm)进入机内,以免造成磁铁组故障或影响除铁效果。
6. Under no circumstances shall excessive iron blocks (> 0.1 kg, length > 80 mm) be allowed to enter the machine, so as not to cause magnet group failure or affect the iron removal effect.
7、使用前必须从注油口往机箱内注入N68(旧牌号40#)机械润滑油。加油至油位观察窗中间位置即可,使用后发现油位不足,可加至油位观察窗中心位置,机油更换周期为一年。
7. N68 (old brand 40#) mechanical lubricating oil must be injected from the oil inlet to the chassis before use. It can be refueled to the middle of the oil level observation window. After use, it is found that the oil level is insufficient. It can be refueled to the center of the oil level observation window. The oil replacement period is one year.